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Kaşif KALKAVAN
ADMINISTRATIVE BUILDING
Total closed area: 5336 m2
General management, commercial project and defense industry coordinatorships
Planning, design, quality, purchasing, accounting, information technologies, management
1
1
SOCIAL BUILDING
2
2
WAREHOUSE
3
3
BLASTING AND PAINTING HALLS
2 halls 20m * 36m * 20m
2 halls 20m * 36m * 10m
2 halls 36m * 31m * 20m (for mega segments)
Brand new technology is used.
Large blocks are transferred to Paint Halls by two shipyard transporters with 300t and 450t lifting capacities.
Blocks are painted in closed, heat-and-humidity controlled areas.
8 shot blasting machines using granules work at the same time.
Used granules are collected by granule collecting machine for re-using purpose.
All dust are vacuumed by 8 machines and packed in accordance with environmental regulations.
During all processes, labor health and safety is ensured.

4
4
NEW PANEL LINE
Dimensions: 337m*45m
300 people can work at the same time in totally closed area.
For entrance/exit, the workshop has two gates for vehicles, 10 gates for staff and one gate for block piece.
Systems and equipments in the workshop are:

- 1 pcs Stiffener Assembly Crane - 1 pcs Stiffener Welding Crane - 2 of Lifting and Transport Systems - 1 pcs Lifting-Arm System (consisting of 6 arms) - 1 pcs Edge Cutting Workbench - 1 pcs Dry Cutting Workbench - 1 pcs Watery Cutting Workbench - 1 pcs Welding Robot - Double-welding Line - Side-assembly Line

Cutting and assembly processes of iron/steel plate or similar materials are performed by subject systems and equipments.
There are office/bureau places in the workshop

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5
STEEL FABRICATION WORKSHOP
Dimensions 218m * 62m * 15m
Single part fabrication and assembly area
200 people can work at the same time in totally closed area.
For entrance/exit, the workshop has five gates for vehicles and four gates for staff.
There is an office-area in the workshop.
3 Prefabrication lines are present.
Systems and equipments in the workshop are:

- 16 pcs Ceiling Cranes with 10t / 15t lifting capacities - 4 pcs Magnetic-lifting System with 12t lifting capacity - 1 pcs Pressing Machine with 375t capacity - 2 pcs Rail-Carriage Systems with 15t capacities - 2 pcs Watery Cutting Workbench - 1 pcs Dry Cutting Workbench - 1 pcs Plate Bending / Forming Workbench with 400t. capacity - 1 pcs Profile Assembly Line - 1 pcs Edge Welding Line - 1 pcs Gas Metal Arc Welding System - Profile Fabrication Workbench with 375t. capacity - Prefabrication Micro Panel Line - One Sided Submerged Welding Machine - 100t. Block Transfer System (2 x 250)

6
6
SHIPYARD CRANES
1 pcs SWL 2x275t Portal Crane
1 pcs SWL 2x250t Portal Crane
1 pcs SWL 2x200t Portal Crane
1 pcs SWL 2x160t Portal Crane
1 pcs SWL 2x125t Portal Crane
3 pcs SWL 2*50t Portal Cranes
3 pcs SWL 2*30t Portal Cranes
3 pcs SWL 2*25t Portal Cranes
5 pcs SWL 25t Portal Cranes
4 pcs SWL 300 T* m Jib Cranes
2 pcs SWL 2*50t WS Cranes
6 pcs SWL 15t WS Cranes
6 pcs SWL 20t WS Cranes
20 pcs SWL 10t WS Cranes
10 pcs SWL 5t WS Cranes
4 pcs SWL 10t WS Cranes

7
7
SEMI-WET SLIPWAY

Dimensions: 250m x 41.2m
It has 1/20 inclination value and has been in use since 2007.
110m. of the slipway is under water while the rest (140m.) is above water.
Offices take place inside above-water part.
There is a 400t crane at the top of the slipway.
300t*m jib crane is available for equipping new buildings.
The gate of the slipway has folding structure.
The slipway has been built for building 120.000 DWT projects.
Fire safety system, 380 volt electric power, O2, 9 bar compressed service, cooling water

8
8
DRY DOCK
Dimensions: 315m x 50m x 8,3m
It is the largest dry dock feature in private sector.
Filling-in time is 5 hours, filling-out time: 5,5 hours (with 3 pumps)
There are three cranes available at top of the dry dock (2x275t, 300t*m, 2x250t)
Each crane has 1.000t single-block lifting and 500t block flip-over capacity.
The dock has floating cover.
Its structural purpose is enabling to build 180.000 DWT projects and docking facilities for similar-size ships.
Fire safety system, 440volt 60Hz electric power ,380 volt electric power, O2, 9 bar compressed service, cooling water

9
9
QUAY
Dimensions: 300m x 18m
The pier in between dry dock and semi-wet slipway enables boarding of two ships.
Equipping activities of built ships are performed by the help of cranes in pier.
The pier is also used as a working area for realizing docking and equipping operations.
Drafts: 5m-9m

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10
TOTAL AREA: 194.000 m2
 
 
1. ADMINISTRATIVE BUILDING
2. SOCIAL BUILDING
3. WAREHOUSE
4. BLASTING AND PAINTING HALLS
5. NEW PANEL LINE
6. STEEL FABRICATION WORKSHOP
7. SHIPYARD CRANES and VEHICLES
8. SEMI-WET SLIPWAY
9. DRY DOCK
10. QUAY